MANUFACTURING
PLASTIC INJECTION MOLDING PROCESSESRollamo developed comprehensive process flows for manufacturing 13 distinct components in the assembly using high-precision plastic injection molding.
Reviewed designs and recommended changes for manufacturability
Incorporated draft angles, slide cores & corner radiuses
Developed in-house gauges to ensure tool consistency
Weekly project updates to closely track deliverables
THE CHALLENGE
RAPID TURNAROUND UNDER LOCKDOWNThe project had a strict six-month deadline, complicated by the global onset of COVID-19 and mandatory shutdowns in March-April 2020.
Rollamo's engineering team worked around the clock for four months to establish the manufacturing processes, develop precision tools, and submit production-ready samples within the requested timeframe.
To ensure long-term consistency and on-time fulfillment, Rollamo invested in and developed an in-house plastic injection molding facility.
OUTCOME
ON-TIME DELIVERY & ZERO-DEFECT QUALITYDespite significant global supply-chain disruptions, the project was executed on schedule with zero compromises on dimensional accuracy and part quality.
Manufacturing process flows fully established
Multi-cavity production tooling developed
Production samples submitted on schedule
PROJECT GALLERY
COMPONENTS & TOOLING GALLERY
Indoor Air Monitoring System
Injection Molded Components
